Filling Machines for Bottles, Cans and Liquid Products
Reliable filling equipment for water, juice, carbonated beverages, tea drinks, beer, sauces, oils, detergents and other liquid products. Zhongyilong provides filling solutions matched to product characteristics, container formats and production capacity.
Filling Equipment for Different Production Needs
Select filling equipment according to the product, container, filling principle and required production capacity. Zhongyilong supplies equipment for bottled water, carbonated beverages, hot-filled drinks, large-format water and other liquid products.
Plastic Bottle Filling
PET bottle filling solutions for water, juice, carbonated drinks and other beverages.
Glass Bottle Filling
Filling systems configured for suitable still beverages, carbonated drinks and other liquids.
Can Filling
Filling and seaming systems for carbonated and non-carbonated beverage applications.
Large Barrel Filling
Automatic rinsing, filling and capping systems for 3–5 gallon and 18.9L water containers.
Different Filling Principles
The filling principle is selected according to product characteristics, container type and production process.
Atmospheric Filling
Suitable for many non-carbonated liquids, including water and other products compatible with atmospheric filling.
Isobaric Filling
Pressure is equalized before filling. This principle is commonly used for carbonated beverages to help control foaming and CO₂ loss.
Hot Filling
Configured for suitable hot-fill beverages such as tea drinks and fruit juice, subject to the required processing and packaging conditions.
Filling Equipment in Operation
Watch the equipment and production process in operation to learn more about Zhongyilong filling solutions.
PET Bottle Isobaric Filling Machines
Zhongyilong isobaric filling equipment is designed for suitable carbonated beverages. The micro-pressure filling process helps provide stable filling performance and supports efficient production.
The bottle-conveying structure simplifies bottle-format changes through height adjustment of the conveyor chain. The equipment combines practical operation with an economical configuration.
- Integrated rinsing, filling and capping configurations
- Micro-pressure filling technology
- Adjustable conveyor height for bottle-format changes
- Plastic screw-cap configurations
- Multiple production capacities for project selection
Isobaric Filling Machine Technical Specifications
DZYL series isobaric filling machines are available in several configurations. The following specifications are based on the supplied equipment data.
| Item | DZYL18-6-6 | DZYL24-24-8 | DZYL32-32-12 | DZYL40-40-15 | DZYL50-50-18 |
|---|---|---|---|---|---|
| Production Capacity (500ml, BPH) | 5,000–6,000 | 6,000–8,000 | 8,000–10,000 | 10,000–12,000 | 11,000–15,000 |
| Filling Precision | ≤ ±5 mm | ≤ ±5 mm | ≤ ±5 mm | ≤ ±5 mm | ≤ ±5 mm |
| Filling Pressure | ≤ 0.4 MPa | ≤ 0.4 MPa | ≤ 0.4 MPa | ≤ 0.4 MPa | ≤ 0.4 MPa |
| PET Bottle Neck Diameter | Φ50–Φ100 mm | Φ50–Φ100 mm | Φ50–Φ100 mm | Φ50–Φ100 mm | Φ50–Φ100 mm |
| PET Bottle Height | 150–310 mm | 150–310 mm | 150–310 mm | 150–310 mm | 150–310 mm |
| Suitable Cap Type | Plastic screw cap | Plastic screw cap | Plastic screw cap | Plastic screw cap | Plastic screw cap |
| Total Power (kW) | 3.1 | 3.1 | 5.6 | 7.5 | 9 |
| Net Weight (kg) | 3,500 | 4,500 | 5,500 | 9,000 | 12,000 |
BPH means bottles per hour. Filling precision refers to the specified liquid-level control tolerance. Bottle compatibility and final configuration should be confirmed for each project.
Glass Bottle Filling Machines
Glass bottle filling machines can be configured for suitable non-carbonated and carbonated beverages according to product characteristics and production requirements.
Applications may include fruit beverages, wine, vinegar, soy sauce and other liquids, subject to the selected filling principle and machine configuration.
- Atmospheric filling options
- Isobaric filling options for suitable carbonated drinks
- Integrated rinsing, filling and capping configurations
- Multiple bottle sizes and production capacities
Can Filling and Seaming Systems
Can filling equipment can be configured for carbonated and non-carbonated beverages according to the production process.
Atmospheric Can Filling
Designed for suitable non-carbonated beverages, with capacity and can specifications confirmed according to the selected model.
Isobaric Can Filling
Designed for suitable carbonated beverages and beer. Pressure equalization helps manage foaming and CO₂ loss during filling.
Filling and Seaming
Can feeding, filling, seaming and finished-can discharge can be integrated into a continuous production process.
Large Barrel Water Filling Machines
QGF series equipment is designed for rinsing, filling and capping large-format water containers. The listed models cover production capacities from 80 to 900 barrels per hour.
The system can be selected according to the required output, barrel handling requirements and factory layout.
- Automatic barrel loading and conveying configurations
- Multi-stage barrel rinsing options
- Water filling and automatic capping
- 18.9L / 5-gallon container specifications
- Multiple production capacities for different projects
ZYL Series 18.9L Barrel Water Filling Machine Specifications
Compare the ZYL series models by output, filling heads, utilities and machine dimensions.
| Item | ZYL-80 | ZYL-150 | ZYL-300 | ZYL-450 | ZYL-600 | ZYL-900 |
|---|---|---|---|---|---|---|
| Filling Heads | 1 | 2 | 3 | 4 | 5 | 6 |
| Filling Volume (L) | 18.9 | 18.9 | 18.9 | 18.9 | 18.9 | 18.9 |
| Barrel Size (mm) | Φ270×490 | Φ270×490 | Φ270×490 | Φ270×490 | Φ270×490 | Φ270×490 |
| Capacity (barrels/hour) | 80 | 150 | 300 | 450 | 600 | 900 |
| Air Pressure (MPa) | 0.4–0.6 | 0.4–0.6 | 0.4–0.6 | 0.4–0.6 | 0.6 | 0.7 |
| Air Consumption (m³/min) | 0.37 | 0.37 | 0.6 | 0.8 | 1.0 | 1.2 |
| Motor Power (kW) | 1.5 | 1.75 | 3.8 | 5.0 | 7.5 | 9.5 |
| Rated Voltage | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Weight (kg) | 2,500 | 2,800 | 3,600 | 4,200 | 4,800 | 5,500 |
The supplied data did not include overall dimensions for the ZYL models. Please confirm machine dimensions and utility requirements with our technical team before factory layout planning.
CGF Series Water Filling Production Line
The CGF series is mainly used for washing, filling and sealing non-carbonated beverages, such as mineral water and purified water. The machine integrates bottle rinsing, liquid filling and capping into a combined unit.
A suspended bottle-conveying structure helps make bottle-format changes more convenient. PLC control and internationally recognized electrical components support automated operation.
- Integrated rinsing, filling and capping
- For suitable non-carbonated beverages
- Round or square bottle configurations
- PLC-based control system
- Production capacities from 4,000 to 12,000 BPH across listed models
CGF Series Three-in-One Filling Machine Specifications
Technical data for the CGF series used for suitable non-carbonated beverage applications.
| Item | CGF16-12-6 | CGF18-18-6 | CGF24-24-8 | CGF32-32-12 |
|---|---|---|---|---|
| Production Capacity (500ml, BPH) | 4,000–5,000 | 6,000–8,000 | 8,000–10,000 | 10,000–12,000 |
| Washing Heads | 16 | 18 | 24 | 32 |
| Filling Heads | 12 | 18 | 24 | 32 |
| Capping Heads | 6 | 6 | 8 | 12 |
| Suitable Bottle Shape | Round or square | Round or square | Round or square | Round or square |
| Bottle Diameter (mm) | Φ50–Φ90 | Φ50–Φ90 | Φ50–Φ90 | Φ50–Φ90 |
| Bottle Height (mm) | 150–310 | 150–310 | 150–310 | 150–310 |
| Compressed Air Pressure (MPa) | 0.3–0.7 | 0.3–0.7 | 0.3–0.7 | 0.3–0.7 |
| Washing Medium | Sterile water | Sterile water | Sterile water | Sterile water |
| Washing Pressure (MPa) | 0.25 | 0.25 | 0.25 | 0.25 |
| Total Power (kW) | 3.13 | 3.84 | 4.1 | 5.6 |
| Overall Dimensions (L×W×H, mm) | 2100×1650×2300 | 2400×1900×2300 | 2800×2100×2300 | 4200×2300×2300 |
| Weight (kg) | 2,500 | 3,000 | 4,000 | 5,000 |
RCGF Series Hot Filling Machines
RCGF series equipment is designed for hot filling and sealing suitable beverages such as green tea, black tea, oolong tea and fruit juice. Washing, filling and capping are integrated into one machine.
The machine is designed for automated operation and convenient maintenance. The final configuration should be selected according to beverage formulation, filling temperature, container material and processing requirements.
- Integrated washing, hot filling and capping
- For suitable tea beverages and fruit juice
- Round or square bottle configurations
- Multiple output levels from 4,000 to 14,000 BPH across listed models
- Equipment layout and utilities confirmed during project design
RCGF Series Hot-Fill Machine Specifications
Technical specifications for the RCGF series hot-filling configurations.
| Item | RCGF16-12-6 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-12 | RCGF40-40-15 |
|---|---|---|---|---|---|
| Production Capacity (500ml, BPH) | 4,000–5,000 | 6,000–8,000 | 8,000–10,000 | 10,000–12,000 | 12,000–14,000 |
| Washing Heads | 16 | 18 | 24 | 32 | 40 |
| Filling Heads | 12 | 18 | 24 | 32 | 40 |
| Capping Heads | 6 | 6 | 8 | 12 | 15 |
| Suitable Bottle Shape | Round or square | Round or square | Round or square | Round or square | Round or square |
| Bottle Diameter (mm) | Φ50–Φ90 | Φ50–Φ90 | Φ50–Φ90 | Φ50–Φ90 | Φ50–Φ90 |
| Bottle Height (mm) | 150–310 | 150–310 | 150–310 | 150–310 | 150–310 |
| Compressed Air Pressure (MPa) | 0.3–0.7 | 0.3–0.7 | 0.3–0.7 | 0.3–0.7 | 0.3–0.7 |
| Washing Medium | Sterile water | Sterile water | Sterile water | Sterile water | Sterile water |
| Washing Pressure (MPa) | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 |
| Total Power (kW) | 3.13 | 3.84 | 4.1 | 5.6 | 7.5 |
| Overall Dimensions (L×W×H, mm) | 2100×1650×2300 | 2400×1900×2300 | 2800×2100×2300 | 4200×2300×2300 | 5000×2800×2400 |
| Weight (kg) | 2,500 | 3,000 | 4,000 | 5,000 | 7,500 |
Hot-filling suitability depends on the beverage, processing temperature, container material and required shelf life. Confirm the complete processing and packaging specifications before ordering.
Liquid Filling Machines for Different Products
Filling mechanisms can be selected according to viscosity, foaming characteristics, particle content and filling volume.
Servo Piston Filling
Controlled-volume filling for suitable viscous liquids, pastes and other products requiring repeatable dosing.
Magnetic Pump Filling
Metered filling for suitable oils, detergents and other liquid products according to chemical compatibility.
Tracking Filling
Designed for selected products such as shampoo, shower gel and dishwashing liquid where containers move during filling.
Sauce and Particle Filling
Specialized systems can accommodate suitable thicker sauces and products containing particles.
Oil Filling
Equipment can be configured for edible oils, lubricants and other compatible liquid products.
Detergent Filling
Filling solutions for suitable detergents, shampoo, shower gel and other daily chemical products.
Filling Solutions by Application
Equipment configurations can be selected for beverage, food and other liquid-product manufacturing projects.
Water
PET bottle and large-format water filling systems for different production capacities.
Juice
Filling equipment for suitable fruit juice and non-carbonated beverage applications.
Carbonated Beverages
Isobaric filling solutions for suitable carbonated beverages in bottles and cans.
Tea Drinks
Hot-filling configurations for suitable tea beverages and related products.
Sauces and Oils
Specialized filling mechanisms selected according to product viscosity and composition.
Daily Chemicals
Filling solutions for compatible detergents, shampoo, shower gel and similar products.
How to Select a Filling Machine
The right machine depends on the product, container, filling volume, process and required production capacity.
| Production Requirement | Recommended Equipment Direction |
|---|---|
| Non-carbonated bottled water | CGF series or another suitable water filling configuration |
| Carbonated beverages | Isobaric filling equipment |
| Tea drinks and suitable hot-filled juice | RCGF hot-filling equipment |
| 18.9L / 5-gallon bottled water | QGF large-barrel filling system |
| Viscous liquid products | Servo piston or specialized liquid filling system |
| Shampoo and shower gel | Suitable tracking or other liquid filling system |
| Sauce containing particles | Specialized sauce and particle filling equipment |
Built for Complete Beverage Production Solutions
Zhongyilong provides filling equipment and turnkey production solutions for water, juice, carbonated beverages, tea drinks and other liquid products.
Equipment configurations are selected according to product characteristics, container format, target capacity and complete production-line requirements.
Frequently Asked Questions
What is a filling machine?
A filling machine transfers a controlled quantity of liquid into bottles, cans or other containers. The design depends on the product, packaging format and production requirements.
What filling machine is suitable for carbonated beverages?
Isobaric filling is commonly used for carbonated beverages because pressure is equalized before filling, helping manage foaming and CO₂ loss.
What is the difference between CGF and RCGF filling machines?
CGF models in this range are intended for non-carbonated beverage filling, while RCGF models are designed for suitable hot-fill beverages such as tea drinks and fruit juice.
Which machine is suitable for 5-gallon bottled water?
The QGF series listed on this page covers 18.9L containers, with nominal model capacities ranging from 80 to 900 barrels per hour. The final model depends on the target output and plant requirements.
Can Zhongyilong provide a complete production line?
Yes. Equipment can be selected as part of a complete project according to the product, container, filling process, target capacity and factory layout.
What information is needed to select a filling machine?
Provide the product type, bottle or can material, container volume, target output, filling temperature where applicable, and any special product characteristics. Our team can use this information to recommend a suitable configuration.
Need the Right Filling Machine for Your Project?
Tell us your product, container type, filling volume and target capacity. Our technical team can help evaluate the suitable filling machine and production-line configuration.