High Precision Automatic Filling Solution for Water, Juice and Beverage Products
An automatic filling machine is a key component in modern beverage production lines, designed for accurate, efficient, and hygienic filling of bottled water, juice, carbonated drinks, tea beverages, and other liquid products.
Zhongyilong provides reliable bottle filling machines and complete filling solutions with advanced automation technology, ensuring stable production performance, consistent filling accuracy, and long-term operation for beverage factories worldwide.
bottle filling machine installed in beverage production line
Why Choose Our Automatic Filling Machine?
High Filling Accuracy
The filling system uses advanced flow control technology to ensure precise filling volume for every bottle.
Benefits include:
- Accurate liquid measurement
- Reduced product waste
- Stable filling performance
- Consistent product quality
This makes the machine suitable for high-demand beverage production environments.
High Production Efficiency
Designed for continuous industrial production, the machine provides high-speed filling performance with stable operation.
It can be integrated with:
- Bottle blowing machines
- Water treatment systems
- Labeling machines
- Packaging machines
to create a complete automatic bottle filling production line.
Advanced Automation System
The filling machine adopts an intelligent control system to reduce manual operation and improve production efficiency.
Features include:
- Automatic bottle feeding
- Automatic filling control
- Automatic fault detection
- PLC control system
- Touch screen operation
This reduces labor costs and improves production reliability.
Hygienic and Safe Filling Process
The machine is manufactured with food-grade stainless steel materials to meet beverage production hygiene requirements.
Key advantages:
- Stainless steel 304 construction
- Easy cleaning and maintenance
- Reduced contamination risk
- Suitable for food and beverage industries
Machine Structure and Working Process
1. Bottle Washing System
The washing section uses specially designed bottle clamps that avoid direct contact with the bottle mouth, reducing contamination risks.
Features:
- Stable bottle transportation
- Stainless steel 304 washing pipes
- Efficient bottle rinsing system
- Reliable operation
2. Filling System
The filling unit is designed for accurate and hygienic liquid filling.
Main features:
- Automatic flow detection
- Pressure monitoring system
- Filling volume control
- Low foam filling technology
- High filling accuracy
It is widely used for:
- Mineral water filling
- Juice filling
- Beverage filling
- Carbonated drink filling
3. Capping System
The capping system ensures stable and accurate bottle sealing.
Features:
- Servo cap control system
- Automatic cap detection
- Stable torque control
- Reliable sealing performance
4. Conveyor System
The conveyor system provides smooth bottle transportation throughout the production process.
Advantages:
- Stable conveying
- Low energy consumption
- Easy maintenance
- Reduced bottle damage
Technical Specifications
| Model | Washing Positions | Filling Nozzles | Capping Heads | Capacity (500ml) | Installed Power | Dimension |
|---|---|---|---|---|---|---|
| ZYL 8-8-3 | 8 | 8 | 3 | 3000 BPH | 3 KW | 1900×1420×2000mm |
| ZYL 16-16-6 | 16 | 16 | 6 | 4000 BPH | 3.5 KW | 2200×1600×2300mm |
| ZYL 18-18-6 | 18 | 18 | 6 | 6000 BPH | 4 KW | 2450×1900×2300mm |
| ZYL 24-24-8 | 24 | 24 | 8 | 10000 BPH | 4.8 KW | 2750×2180×2300mm |
| ZYL 32-32-10 | 32 | 32 | 10 | 12000 BPH | 7.6 KW | 4000×2300×2300mm |
| ZYL 40-40-12 | 40 | 40 | 12 | 15000 BPH | 8.3 KW | 4550×2650×2300mm |
| ZYL 50-50-15 | 50 | 50 | 15 | 20000 BPH | 9.6 KW | 5450×3210×2300mm |
Parameters are for reference only. Customized solutions are available according to your production requirements.
Applications
Our automatic filling machines are widely used for:
Bottled Water Production
Suitable for:
- Mineral water
- Purified water
- Spring water
Juice Beverage Production
Suitable for:
- Fruit juice
- Tea drinks
- Functional beverages
Carbonated Beverage Production
Suitable for:
- Soda drinks
- Carbonated soft drinks
Complete Beverage Production Line Solution
As a professional beverage machinery manufacturer, Zhongyilong provides complete turnkey solutions including:
- Water treatment system
- Bottle blowing machine
- Filling and capping machine
- Labeling machine
- Packaging system
We help customers build complete automatic beverage production lines from project design to installation and after-sales service.
FAQ
1. What products can be filled by this automatic filling machine?
The machine can fill various liquid products including bottled water, juice, carbonated beverages, tea drinks, and other liquid products.
2. What is the production capacity of the filling machine?
The capacity ranges from 3,000 BPH to 20,000 BPH depending on the machine model and production requirements.
3. Can you customize the filling machine according to our factory requirements?
Yes. Zhongyilong provides customized filling solutions according to bottle size, product type, factory layout, and required production capacity.
4. What is included in your after-sales service?
We provide:
- Remote technical support
- Installation guidance
- Commissioning service
- Operator training
- Spare parts supply
5. How do I choose the right beverage filling machine?
The selection depends on:
- Beverage type
- Bottle size
- Required capacity
- Automation level
- Factory production requirements
Our engineers can recommend a suitable solution based on your project information.
Contact Zhongyilong for Your Filling Line Project
Looking for a reliable automatic bottle filling machine manufacturer?
Contact Zhongyilong for professional beverage production line solutions and technical support.